What are some opportunities for using real-time data beyond alerts and monitoring?
Real-time data is being used today by a number of innovative companies to improve supply chain performance and customer satisfaction. At Toyota, for example, when you buy a new car off a dealer’s lot, they are ready to dispatch the replacement vehicle to the dealer within 15 minutes of the sale. Similarly, Coca Cola vending machines in Japan are connected to the internet for replenishment management, allowing intraday refilling of high volume locations. Finally, Zoom Systems provides automated robotic retail stores in high-traffic airports and malls, full of brand name products such as iPods you want to buy. Like the Coca Cola machines, they are connected to the internet to allow fast replenishment and theft monitoring capabilities.
What are other examples of how real-time data can be used in future supply chain operations?
Customer Visibility
Customer-specific shipment monitoring is a way to improve service without making expensive changes to your existing distribution systems. Assuming many issues with customer shipments are caused by failures to anticipate issues in order picking, pickups and deliveries, real-time performance monitoring capabilities could be developed for one or more top(or most profitable) customers to avoid issues before they become problems. Remember that there is no guarantee that seeing problems can lead to instant solutions, but at least you can initiate some actions to mitigate problems.
Process Improvements
On-shelf availability improvement via RFID/UPC data analysis and store-level employment management is an emerging technology that has significant promise for solving the "last 100 feet" problem in retail. Often, suppliers have 95+% fill rates to the store, but on-shelf fill rates can drop below 80% if store employees, agents or DSD personnel are not correctly restocking the shelves. By monitoring real-time RFID and UPC data at the store level, suppliers can anticipate and even forecast when shelf shortages are likely to occur, resulting in higher sales and profits for both the retailer and the suppliers.
Automated Work Flows
Using intelligent agents to track/evaluate/fix real-time events in supply chains sounds like a technology out of Star Wars. But the technologies already exist today and are widely used in the IT infrastructure world to monitor and repair server and related hardware problems without human intervention. For example, knowledge that a carrier may have problems with a scheduled pick up could be used query the carrier about whether another vehicle could be dispatched, to find an alternative carrier from the preferred list if not and notify the customer of the new delivery arrangements, all without human intervention (unless needed).
Partner Collaboration
Multi-level inventory optimization and management across supply chain partners is becoming a critical management tool for companies with global JIT supply chains. Increasing layers of safety stock (or safety stock "creep") across multi-echelon supply chains which involve outsourced manufacturing, numerous suppliers and carriers as well as multiple distribution points can result in higher costs and misplaced inventory. Traditional inventory optimization, often performed locally by a specific supply chain partner with minimal knowledge of what other companies were doing in other parts of the supply chain results in sub-optimal decisions and lots of extra costs due to higher safety stocks. Innovative, multi-echelon inventory optimization models, using real-time data on manufacturing and delivery status, can significantly reduce safety stock levels and costs while actually improving customer service levels.
Mass Customization
Optimized supply chains to globally source products is not a new idea, but one that has been advanced by the availability of real-time information on customer wants and production/distribution availability. A number of software applications are emerging that build supply chains optimized to source customized products quickly and efficiently, including customizing and personalizing products and services for individual customers at a mass production price. Mass customization has been the dream of academics and supply chain pundits for years. The idea that you can order products that are truly individual and customized to your needs is not a new one. Amazon.com lists numerous books in the mass customization space. H-P, Nike, and Levi Strauss are examples of companies who have successfully used mass customization to develop specific products for individuals, generally at much higher margins than regular products. But the big issue for mass customization for most companies is that mass customization requires a unique and dedicated supply chain with different technology and manufacturing needs. New software is appearing which can solve many of those problems, across a variety of industries.
LARTE's
Location Aware Real Time Enterprises (coined LARTE by the Tech Blog cognoscenti) refer to companies who use real-time GPSS, RFID, wireless, among other data and technologies as an integral component of their business models. Think of FedEx and UPS who use these technologies to optimize pick up and delivery on a real time basis for their trucks on the road. Sears Home Services , among other technology and appliance service companies, use wireless communications to schedule technician repairs, notify customers of delays, access warranty record and service manuals and create/charge bills immediately to credit cards. Similarly, Frito Lay has used wireless technologies for years to compile store shelf inventory to ensure optimal truck stocking for next day delivery.
Next week, we finish the real time data series with a cautionary real time data usage study starrring a darling of the Internet revolution, Cisco Systems.